Cement concrete flooring is one of the most common types of flooring provided in homes. This type of flooring has the following advantages.
- easy to manufacture and maintain
- Economical compared to tiles, marble flooring
Step-by-step process for manufacturing cement concrete floors
- First deposit the soil properly in the plinth. While compacting, care should be taken that proper slope required for the floor is provided.
- Spread a layer of clean coarse sand about 10 to 15 cm thick evenly over this compacted soil fill.
- A base concrete of grade M10 (1 cement: 3 sand: 6 coarse aggregates) is then laid over the sand layer in the required slope and properly tamped. The thickness of the base concrete is usually 100 mm.
- Level the top of the base concrete and leave it to solidify and harden.
- Clean the surface thoroughly when it hardens.
- Divide the top of the floor into panel, rectangular or square shapes using glass or other strips. The area of the panels should preferably be less than 2 square metres.
- After the paneling is completed, wet the top of the base concrete and apply the cement solution over it.
- On top of this cement slurry, a layer of cement concrete of grade M15 (1 cement: 2 sand: 4 coarse aggregate) of the required thickness (eg 40 mm) is provided.
- Tamp the top surface thoroughly to compact it and use wooden floats to obtain a smooth surface. The surface thus obtained is cured for about 10 days before being put into use.
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